product features
Efficient transport: Relies on roller rotation to move goods, enabling continuous and smooth conveying without manual pushing, which significantly improves handling speed.
Low friction operation: The rolling contact between rollers and goods reduces friction, minimizing wear on both the conveyor and the transported items
Wide application scope: Compatible with various goods types, including cartons, pallets, plastic boxes, and large mechanical components, covering industries like logistics, manufacturing, and warehousing.
Adjustable speed: Equipped with motor-driven systems (for powered models) that allow speed adjustment, matching the rhythm of upstream and downstream processes
Easy integration: Can be combined with other equipment (e.g., sensors, sorters, or lifting platforms) to form automated systems, supporting smart logistics operations like automatic counting or path switching.
product material
Carbon Steel: Carbon steel rollers are highly favored in the field of conveyor rollers due to their high strength, and relatively low cost.
Common types
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Classification Basis |
Specific Type |
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Drive Mode |
Powered Roller Conveyor |
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Unpowered Roller Conveyor |
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Accumulating Roller Conveyor |
|
Roller Shape |
Straight Roller Conveyor |
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Crowned Roller Conveyor |
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Grooved Roller Conveyor |
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Knurled Roller Conveyor |
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Application Scenario |
Gravity Roller Conveyor |
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Pallet-handling Roller Conveyor |
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Flexible Roller Conveyor |
Craftsmanship
1. Roller Surface Treatment Processes
Electroplating/Chrome Plating
Powder Coating
Rubber/PU Coating (Sleeving)
Knurling/Embossing
2. Precision Machining Processes for Rollers
CNC Turning/Milling
Dynamic Balancing
Bearing Press-Fitting
3. Frame Special Fabrication Processes
Welding & Stress Relief
Aluminum Profile Extrusion & Anodizing
Modular Punching & Riveting
Maintenance
Annual maintenance involves comprehensive overhauls to address wear and tear that daily/weekly checks may miss.
Component Wear Inspection: Measure roller wear (e.g., uneven surface, reduced diameter) and replace severely worn rollers; check bearing condition (if bearings feel rough or stuck when rotated by hand, replace them).
Drive System Overhaul: For powered conveyors, inspect the motor, reducer, and electric rollers-clean internal dust (if accessible), check oil levels in reducers, and replace old lubricating oil.
Frame & Structure Check: Inspect the frame for deformation (use a level to check horizontal/vertical alignment) and repair or reinforce bent sections; check the conveyor's inclination angle (for gravity conveyors) to ensure it meets design standards.
Common Faults & Troubleshooting
|
Fault Phenomenon |
Possible Cause |
Troubleshooting Method |
|
Rollers not rotating |
1. Bearings seized due to lack of lubrication |
1. Disassemble and lubricate/replace bearings |
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2. Debris jammed between rollers |
2. Clear debris from gaps |
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3. Roller axles bent |
3. Replace bent axles/rollers |
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|
Conveyor speed inconsistent (powered type) |
1. Drive belt/chain tension uneven |
1. Adjust belt/chain tension |
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2. Motor reducer oil insufficient or deteriorated |
2. Add/replace reducer oil |
|
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3. Voltage instability |
3. Check power supply and stabilize voltage |
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Abnormal noise during operation |
1. Loose components (e.g., rollers, frames) |
1. Tighten all fasteners |
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2. Bearings worn or damaged |
2. Replace worn bearings |
|
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3. Drive gears meshing improperly |
3. Adjust gear alignment or replace damaged gears |
Precautions for use
Don't overload: Never put goods heavier than the conveyor's rated load to avoid breaking rollers or bending the frame.
Center goods: Place goods in the middle of the rollers, not leaning to one side-this prevents tipping or uneven roller wear.
Hands off moving parts: Keep hands, gloves, or tools away from rotating rollers and drive chains while the conveyor is running.
Stop first for issues: If you hear strange noises, see goods jamming, or notice equipment shaking, press the emergency stop button right away.
Clean after use: Wipe off material residues from roller gaps and turn off the power (for powered conveyors) when done.
FAQ
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Q: How to track the delivery of spare parts after ordering? |
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A: After placing a spare part order, you will receive a tracking number via SMS/email within 12 hours. Check status via the logistics provider's platform. |
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Q: Can I request an extra on-site training session (beyond the free post-installation one)? |
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A: Yes. Extra training charge (including trainer travel). We can customize the training content (e.g., advanced maintenance, new operator training) based on your needs. |
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