Product features
Contaminant Protection:
1.Fully enclosed track design prevents dust, debris, moisture, and foreign particles from entering the conveyor mechanism
2.Ideal for clean room environments, food processing, pharmaceutical, and electronics manufacturing
3.Protects sensitive products from environmental exposure during transportation
Product advantages
The enclosed structure reduces dust intrusion by 90%, lowering equipment failure rates by 30% and saving approximately 5,000 yuan in annual maintenance costs. Additionally, eliminating the need for frequent shutdowns for cleaning extends the daily operational time of the production line by 2 hours.
Benefits
Enhanced Safety: Eliminates exposed moving parts, reducing accident risks.
Low Maintenance: Sealed design minimizes wear, cleaning, and lubrication needs.
Quiet Operation: Dampens noise for a more comfortable workspace.
Durable: Resists corrosion, temperature extremes, and heavy usage.
Space-Efficient: Compact design works in tight or clean room environments.
Versatile: Adaptable to curves, inclines, and various load requirements.
Product Specification
|
Parameter |
Details |
|
Track Material |
Galvanized steel, 304/316 stainless steel (food-grade option) |
|
Track Cross-Section |
80mm × 60mm, 100mm × 80mm (custom sizes available) |
|
Load Capacity |
Up to 500kg per carrier (standard), up to 1,000kg (heavy-duty model) |
|
Operating Speed |
0.5-5 m/min (adjustable via variable frequency drive) |
|
Maximum Track Length |
Unlimited (modular design with standard 3m/6m sections) |
|
Bend Radius |
Minimum 600mm (horizontal), 1,000mm (vertical) |
|
Temperature Range |
-20°C to 70°C (-4°F to 158°F) |
|
Humidity Resistance |
IP65 rating (dust-tight, water jet resistant) |
|
Noise Level |
≤55 dB at 1m distance |
|
Power Supply |
220V AC / 380V AC (50/60Hz) |
|
Drive System |
Electric motor with chain/belt transmission |
|
Safety Features |
Emergency stop buttons, overload protection, anti-derailment design |
|
Certification |
CE, ISO 9001 |
|
Maintenance Interval |
6,000 operating hours (standard conditions) |
Application
1.Semiconductor/Electronics:
Wafer cassette handling, PCB/LED component transport, anti-ESD electrical part conveying.
2.Automotive/Aerospace:
Auto-body paint-line parts, engine component movement, aerospace sub assembly transport (solvent/heat-resistant).
3.Power/Building Materials:
Coal/fly ash transport (power plants), cement/glass raw material handling (dust-free, high-temp stable).
4.Specialized Warehousing:
Luxury goods/e-commerce, cold-storage tote movement, reverse logistics for electronics/pharma.
5.Metal Fabrication:
Plated metal parts, foundry cast components (acid-resistant, slag/dust-proof).
surface treatment
|
Hot-Dip Galvanizing |
Prevent rust, boost outdoor/industrial corrosion resistance |
|
Electro polishing |
Create smooth, sterile, corrosion-resistant surfaces (stainless steel) |
|
Powder Coating |
Add scratch-resistant, color-customizable protective layer |
|
Anodizing |
Strengthen aluminum surface, enable anti-static/color options |
Maintenance
Daily Maintenance (By Operators, Per Shift/Day)
|
Check Item |
Tasks |
Acceptance Standard |
|
Operation Sound |
Listen to motor, reducer, and track |
No sharp noises (e.g., squeaking, jamming) |
|
Track & Cover |
Wipe surface to remove dust/debris |
No buildup; cover undamaged |
|
Conveyor Carts |
Check wheel flexibility and load fixing |
No jamming; loads secure |
|
Safety Devices |
Test emergency stop and sensors |
Immediate shutdown; accurate obstacle detection |
our industry
Chengde Jinlong Conveyor Manufacturing Co., Ltd. can provide Enclosed Conveyor Track systems in various configurations to match your specific operational demands:
Manual (Free) Configurations: For applications requiring manual movement, trolleys can be designed to move freely within the enclosed track, guided by hand, often incorporating switches, curves, and turntables for flexible routing.
vision of the future
Becoming a Global Leader in the Age of Intelligent Enclosed Conveyor Track
mission
Using Enclosed Conveyor Track to create a better life for people
system of values
Leadership, speed, service, sharing, passion, positivity, curiosity.
company philosophy
Pioneering, innovating, breaking through, creating
Precautions for use
1.Use only original spare parts; avoid non-standard replacements.
2.Do not wash electrical parts or tracks with high-pressure water.
3.Shorten lubrication cycles in dusty/humid environments.
How To Cooperate With Us?
1.Needs Communication
2.Quotation and contract
3.Design and manufacturing
4.Inspection and acceptance
5.Delivery and installation
6.After-sales service
Process?
Preliminary Preparation Phase:
1. Requirements and Parameter Confirmation
2. Structural and Process Design
Core Component Manufacturing Phase:
1. Track Manufacturing (Forming - Welding - Straightening)
2. Trolley and Transmission Component Manufacturing
3. Enclosure Manufacturing
Complete Assembly Phase (Step-by-Step Assembly + Debugging)
1. Track Frame Construction
2. Transmission System Installation
3. Trolley and Enclosure Assembly
4. Electrical Wiring Debugging
Performance Testing Phase:
No-load and Load Testing, Loop Connection Testing
Factory Acceptance Phase:
Quality Acceptance: Verify parameters, appearance (no scratches/smooth welds), and test reports against the Technical Requirements Specification.
Documentation and Training: Deliver instruction manual, drawings, BOM, test reports, certificates of conformity, and training on operation and daily maintenance.
Packaging and Transportation:
Fragile parts are wrapped in foam; tracks are fixed to wooden pallets, marked "Fragile/Upward," and vibration-proof.
Installation service
Normally 1 electrical engineer and 1 mechanical engineer as supervisor, we also have installation team with 15 workers, if customer need we can quote the price per installation schedule.
delivery
Ocean freight:15-30 business days(major ports), if unforeseen delays (e.g., extreme weather, carrier disruptions) occur, our team will notify you immediately and work to resolve the issue-including arranging expedited re-shipment if needed.
after-sales service
1.Within 1 month after installation, a door-to-door return visit will be conducted once to check the equipment operation status.
2.During the warranty period, a response will be provided within 24 hours upon receiving a fault report, and on-site handling will be carried out within 48 hours (remote guidance will be given priority for remote areas).
3.Lifelong technical support and spare parts supply services are provided.
FAQ
Q: What are the key benefits of choosing an Enclosed Conveyor Track system over an open track system?
A: An Enclosed Conveyor Track offers superior protection for moving components from dust, debris, and contaminants; prevents lubricant dripping; often operates more quietly; and can enhance safety by shielding moving parts.
Q: Which industries benefit most from Enclosed Conveyor Track systems?
A: Industries such as food processing, beverage production, pharmaceuticals, electronics assembly, paint and finishing lines, and any application requiring clean operation or protection of conveyed goods often prefer Enclosed Conveyor Track systems.
Q: What kind of maintenance do Enclosed Conveyor Track systems typically require?
A: Due to the protection offered by the Enclosed Conveyor Track, internal components often require less frequent cleaning and lubrication compared to open systems. However, regular inspection and adherence to manufacturer maintenance schedules are still important.
Q: Can Enclosed Conveyor Track systems handle changes in elevation and direction?
A: Yes, Enclosed Conveyor Track systems are designed with a variety of horizontal and vertical curve components, as well as straight sections, allowing them to be configured to navigate complex paths and elevation changes within a facility.
Q: How does the load capacity of an Enclosed Conveyor Track compare to other overhead systems?
A: Enclosed Conveyor Track systems are available in various sizes and strengths, capable of handling a wide range of loads, from light items to moderately heavy components, often comparable to many I-beam systems depending on the specific track profile and chain used.
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